Logistics and packaging teams face a constant challenge: how to protect goods in transit while keeping costs under control. Whether moving delicate electronics, engineered components, or heavy industrial goods, material damage can be expensive and reputation-damaging.
That’s where polyethylene (PE) foam comes in. At Alanto, we supply high-quality PE foam solutions that enhance impact resistance, reduce material costs, and improve packaging efficiency. This blog explains how polyethylene foam in industrial logistics can streamline operations and boost bottom-line results.
What Is Polyethylene Foam?
Polyethylene foam is a closed-cell, lightweight, and flexible material. It is made from expanded polyethylene resin and is widely used in packaging, protection, and cushioning applications. Its shock-absorbing structure makes it ideal for protecting items during storage or transport.
It is available in various densities, thicknesses, and forms, from roll stock and sheets to custom-cut inserts and blocks.
Key Benefits for Industrial Logistics
1. Exceptional Impact Protection
PE foam absorbs shocks and vibrations during handling and transit. As an impact resistant foam, it cushions products against drops, collisions, and stacking pressure. This helps minimise product damage and returns.
2. Lightweight for Lower Shipping Costs
Unlike heavier protection materials, polyethylene foam adds minimal weight to shipments. It reduces freight costs without sacrificing performance – an important advantage in high-volume logistics.
3. Durable and Reusable
PE foam doesn’t crumble or degrade quickly. It withstands repeated handling and compression, making it a cost-effective choice for reusable packaging or returnable transit solutions.
4. Customisable Formats
Alanto provides PE foam in custom-cut shapes to fit containers, cases, or products precisely. This reduces waste and simplifies the packing process.
5. Moisture and Chemical Resistance
As a closed cell PE foam, it resists water ingress and exposure to oils, greases, and cleaning chemicals. This protects components during long-term storage or shipping in damp environments.
Where Is Polyethylene Foam Used?
PE foam is a versatile material suited to many industrial logistics operations:
- Protective inserts in metal or plastic crates.
- Layer pads and dividers between products.
- Edge protection for machinery and fabricated parts.
- Void fill for pallet containers.
- Lining material in tool cases, control panels, or product kits.
Closed Cell Structure: Why It Matters
The closed-cell structure of polyethylene foam offers distinct advantages:
- Doesn’t absorb moisture like open-cell foams.
- Offers higher resistance to tearing and compression.
- Delivers long-term performance even under load.
These qualities make PE foam ideal for foam packaging protection in demanding environments such as warehouses, production lines, and shipping containers.
Cost Savings Through Efficiency
Using polyethylene foam can significantly reduce:
- Product damage rates.
- Packaging waste.
- Labour time in packing/unpacking.
- Shipping weight and associated costs.
Its longevity also means fewer replacements and more cycles from returnable packaging, offering long-term cost efficiency for logistics and procurement teams.
Supply Formats from Alanto
We convert polyethylene foam into formats that match your needs:
- Sheets and rolls.
- Custom die-cut inserts.
- Self-adhesive liners.
- Routed protective packaging for bespoke cases.
Whether you need short runs or bulk supply, we tailor foam solutions to fit your process.
FAQs
Is polyethylene foam recyclable?
Yes. PE foam is recyclable and environmentally friendlier than many alternative packaging materials.
Can it be used for heavy equipment protection?
Absolutely. High-density PE foam offers strong impact protection for industrial equipment and components.
Is it resistant to moisture?
Yes. Its closed-cell structure makes it water-resistant, ideal for damp environments.
Can it be reused?
Yes. Polyethylene foam is highly durable and suitable for multiple shipping cycles.
What densities are available?
Alanto supplies PE foam in a wide range of densities depending on your protection and load-bearing requirements.
Conclusion: Smart Protection for Smarter Logistics
Polyethylene foam in industrial logistics provides the ideal balance of protection, durability, and cost-efficiency. It helps businesses reduce product damage, improve packaging performance, and lower transportation costs.
With expert conversion services and custom-fit formats, Alanto supports your logistics strategy from warehouse to customer delivery.
Email: sales@alanto.co.uk | Call: +44 (0) 1922 723740
